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点火烘炉!中冶南方热工公司建设“一带一路”样板工程

泰科钢铁 2023-12-22

Ignition and Baking! Sample Project of the Belt and Road Initiative of WISDRI (Wuhan) Thermal Engineering Co., Ltd.

当地时间8月8日16:06,位于塞尔维亚的河钢塞钢2250mm热连轧新建3#步进梁式加热炉成功点火烘炉,进入热试阶段。该项目是河钢塞钢热连轧产线的重要组成部分,由中冶南方热工公司总承包建设。

At 16:06 on August 8th(local time), the new 3# walking beam reheating furnace for 2250mm hot rolling of HBIS Group Serbia Iron & Steel DOO Belgrade in Serbia was successfully ignited and baked, and embraced the hot test stage. As an important part of the hot rolling production line of HBIS Group Serbia Iron & Steel DOO Belgrade, the 3# reheating furnace is designed and built by WISDRI (Wuhan) Thermal Engineering Co., Ltd. in the EPC mode.

 塞尔维亚“第一座”

"The First One" in Serbia

通过该项目的成功实施,中冶南方热工公司将多项工业炉窑智能化、绿色化技术输出至欧洲市场。该项目创造了多个塞尔维亚钢铁市场的“第一”。

By virtue of the successful ignition and baking, WISDRI (Wuhan) Thermal Engineering Co., Ltd. has exported several intelligent and green furnace technologies to the European market. This project has set a few records in the iron and steel market of Serbia.

该项目是塞尔维亚第一座蓄热式加热炉。河钢塞钢此前的加热炉一直使用天然气燃烧加热,热力资源利用率低。在新建的加热炉项目中,中冶南方热工公司应用先进的空煤气双蓄热燃烧技术,实现高炉煤气在轧钢加热炉上的有效利用。

It is the first regenerative reheating furnace in Serbia. The previous reheating furnaces of HBIS Group Serbia Iron & Steel DOO Belgrade have been heated by natural gas combustion, and the utilization rate of thermal resources needs to be improved. In the new reheating furnace project, WISDRI (Wuhan) Thermal Engineering Co., Ltd. applies the advanced air-gas dual regenerative combustion technology to realize the effective utilization of BF gas in the steel rolling reheating furnace.

该项目是塞尔维亚第一座超低排放加热炉。在河钢塞钢的建设升级过程中,中冶南方热工公司持续输出着“绿色循环经济”的理念,应用烟气反吹技术,尽最大可能回收烟气中的煤气,解决了双蓄热燃烧方式导致的换向阀间煤气逸散的问题,使CO排放大大降低,一年可减少CO排放在8000吨以上。同时,项目使用中冶南方热工公司自主开发的超低NOx排放技术,减少大气污染,助力建成“欧洲领先的节能绿色的现代化工厂”。

It is the first ultra-low emission reheating furnace in Serbia. During the upgrading of HBIS Group Serbia Iron & Steel DOO Belgrade, WISDRI (Wuhan) Thermal Engineering Co., Ltd. has continuously adhered to the concept of "green circular economy". The exhaust gas back blowing technology is adopted to recover the gas in the exhaust gas as much as possible, solving the problem of gas escape between reversing valves caused by dual regenerative combustion, greatly reducing CO emission, resulting in a CO emission reduction of more than 8,000 tons per year. In addition, the project uses the ultra-low NOx emission technology independently developed by WISDRI (Wuhan) Thermal Engineering Co., Ltd. to reduce air pollution and help build a "leading energy-saving and green modern factory in Europe".

该项目是塞尔维亚第一座智能加热炉,应用中冶南方热工公司自主开发的中冶南方智能加热炉系统WISave,通过钢坯温度、氧化脱碳等重点环节的实时智能管控实现加热炉智能生产。

It is the first intelligent reheating furnace in Serbia. It is equipped with the WISave intelligent reheating furnace system independently developed by WISDRI (Wuhan) Thermal Engineering Co., Ltd. to realize the intelligent production by the reheating furnace through the real-time intelligent control of billet temperature, oxidation and decarbonization.

秉承“契约精神”

Adhering to the "Spirit of Contract"

寒来暑往五百多天,从奔赴海外,到成功点火,中冶南方热工公司河钢塞钢项目团队始终站在一线披荆斩棘。他们克服思乡之情,抵抗疫情冲击,坚守岗位,迎难而上,交上了一份高分的项目执行答卷。

During the more than 500 days in cold and heat, from the date when they arrived at the overseas project site to the date when the furnace was successfully ignited, the team members of WISDRI (Wuhan) Thermal Engineering Co., Ltd. for the reheating furnace project of HBIS Group Serbia Iron &Steel DOO Belgrade have been working on the front line. They overcame their homesickness, fought against the COVID-19, stuck to their posts, rose above challenges, and delivered a project with high quality.

项目建设期间,受新冠疫情及塞尔维亚当地复杂的形势影响,设备到货进度和现场技术服务的及时性遇到很大挑战。为确保设备安装及调试工作的及时开展,项目团队多方努力,一方面认真组织现场疫情防控工作,一方面通过协调厂家海外技术资源,及时赶赴现场开展技术服务工作。项目进入调试阶段后,项目团队更是利用线上厂家指导调试和线下现场人员调试结合的方式,有力地保证了烘炉准备工作的顺利进行。

During construction, the timely delivery of equipment and on-site technical services were greatly challenged by the COVID-19 pandemic and local complex situation. To ensure in-time equipment installation and commissioning, the Project Team quickly took proper pandemic prevention and control measures, and meanwhile, communicated with manufacturers to mobilize their overseas technical resources to guarantee the on-site technical services. In the commissioning stage, the Project Team leveraged online guidance and offline commissioning to ensure smooth baking preparation.

共建“一带一路”样板工程

Sample Project for Jointly Promoting 

the Belt and Road Initiative

CCTV2大型工业纪录片《钢铁脊梁》中曾专题讲述河钢塞钢故事,原片中指出:“引进中国先进技术,积极分享管理经验。人类命运共同体,在这家钢铁厂里,得到最真切的呈现。塞钢也被业内人士誉为中国‘一带一路’以及中国和中东欧合作的样板工程。”

The large-scale industrial documentary of CCTV2, "the Steel Backbone", once featured the story about HBIS Group Serbia Iron & Steel DOO Belgrade. The original film pointed out: "China's advanced technology was introduced for the Project, and parties involved in the Project actively shared management experience, making the concept of the Community of Shared Future for Mankind got the most vivid presentation in this steel plant. The reheating furnace project of HBIS Group Serbia Iron & Steel DOO Belgrade is also known as a sample project for the Belt and Road Initiative and the cooperation between China and Central & Eastern Europe."

在向海外输出技术方案的同时,中冶南方热工公司项目组也致力于提高塞尔维亚本地员工的知识水平。由于加热炉在后期操作维护中,仍需要大量专业知识作为支撑,中冶南方热工公司将几十年的技术积累,形成多本厚厚的中英对照操作手册;并且几经周折找寻塞语翻译,开展了多轮面对面培训课程。

While exporting technical solutions overseas, the project team of WISDRI (Wuhan) Thermal Engineering Co., Ltd. is committed to improving the knowledge level of local employees in Serbia. Since a lot of professional knowledge is still needed to support the operation and maintenance of the reheating furnace in the later stage, the project team members of WISDRI (Wuhan) Thermal Engineering Co., Ltd. developed a number of thick operation manuals in both Chinese and English on the basis of decades of technology accumulation of the company. After several rounds of searching for Serbian interpreters, the project team has carried out several rounds of face-to-face training.

中塞合作,不仅是技术交流,更是文化交融。中塞项目组成员建立了深厚的情感,2022年初,双方共度新年和春节,分享彼此节日习俗,品尝两国传统美食,觥筹交错解乡思,中塞友谊共升华。

China-Serbia cooperation is not only about technical exchanges, but also about cultural integration. The project team members from China and Serbia have established a profound friendship. At the beginning of 2022,they celebrated the New Year and the Spring Festival together, shared their festival customs, tasted the traditional food of the two countries, and discussed their homesickness with each other, thus sublimating the friendship between them.

输出领先技术,建设精品项目,深化文化交流。河钢塞尔维亚2250加热炉项目的成功点火,是中冶南方热工公司秉承“专业 专注 致恒 致远”企业理念的奋斗成果,也是热工公司“热工领域国际一流系统解决服务商”企业愿景的有力实现。后续,热工公司河钢塞钢项目团队将继续高质高效完成各项工作,为河钢塞钢的发展壮大,为国家“一带一路”倡议的实施,贡献中冶南方热工力量!

Developing leading technologies, building quality projects, deepening cultural exchanges. The 2250 reheating furnace project of HBIS GROUP Serbia Iron & Steel ignited successfully. This achievement is made available by WISDRI (Wuhan) Thermal Engineering Co., Ltd. to practice its "Professional, Devoted, Constant, Foresighted" philosophy, marking a big stride for the company to hit the goal of becoming a world-class thermal engineering solution provider. In the future, our team for the HBIS GROUP Serbia project will continue to complete all work in high quality and with efficiency, contributing to the growth of HBIS GROUP Serbia and the implementation of the Belt and Road Initiative.

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