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上汽通用项目开发流程(附系列术语)



系列术语:


AHE:外观颜色匹配工程师

APQP:产品质量先期策划

DRE:设计发布工程师

DTS:尺寸技术准备

ETR:工程试装要求

EWO:工程更改

FE:功能评估

GCA:全球顾客评审

GD&T:主要尺寸相关的零件、总成和整车的形位公差图纸,几何尺寸及公差图纸。

GM Global AAR---GM全球外观认可报告

GP4:生产件批准状况通知

GP5:供应商质量监控流程(GM1746)

GP8:持续改进程序(GM1747)

GP9:按节拍生产品(GM1960)

GP10:供应商检测设备的评价和鉴定(GM1796)

GP12:早期生产遏制(GM1920)

IMDS:国际材料数据系统

MC:匹配

-MC0/1交样前,检具不能按时完成时,经过MC工程师批准,允许用三坐标进行代替测量。但测量时使用的基准必须与GD&T/ControlDrawing一致,并得到SGM检具工程师的设计认可(A表),且基准的精度和重复性必须得到验证,符合要求。

-MC2检具必须经SGM检具工程师设计认可(A表)和制造认可(B表)。

交样数量原则上MC0,MC1,MC2各5套

PATAC:泛亚汽车技术中心

PCR:问题交流报告

PDT:产品开发小组

PLP:主定位基准

Pre-texture Instruction-Global Form ---GM全球皮纹认可报告

PTR:供应商提供的零件必须是合格的,可用于正常的可销售车生产的零件。(所有新零件在作为正常零件供给SGM之前,均必须已成功地通过PTR的实施)

S1:第一轮可销售车制造

SMT:系统管理小组

SVE:系统认证工程师

SQE:供应商质量工程师

SGE:外观皮纹工程师

TA:Technology assent:技术赞成(定点前的技术,能力方面的交流)

TE:试验工程师

TVE:(动力总成)总认证工程师

VPM:整车性能经理

IV:工程认可(需要提供零件尺寸报告、材料试验报告、总成性能报告等所有试验报告)

MC1/2:尺寸匹配(提交尺寸报告,合格率80%/90%)

PVV:产品验证,小批量制造(尺寸报告,零件必须通过GP12)

NS:非销售车制造(零件必须通过GP12-100%检验)

S:销售车制造(零件通过PPAP人认可,零件必须通过GP12-100%检验)

SORP:量产开始

(具体数量根据订单,一般IV80套,MC10套,PVV几套到几十套不等。)


术语缩写

术        语

APQP

先期产品质量计划

APOPS

油漆试验

FE2

尺寸评估

FE3

功能评估

FEAR

评估通过报告

GD&T

全球尺寸和公差标准

PT1

生产(75%合格工装件)

PT2

生产(100%合格工装件)

SOP

生产(100%合格工装件)

OTS

工装样品

PPAP

生产件批准程序

SOP

批量生产开始

PVS

批量前生产

GP9

生产节拍

GP12

早期生产遏制


AAR:Appearance Approval Report 外观批准报告


A/D/V:Analysis/Development/Validation 分析/开发/验证


A/D/V–DV: ADV DesignValidation  ADV设计验证


A/D/VP&R:  Analysis/Development/ValidationPlan and Report.  This form is used tosummarize the plan and results for validation testing.  Additional information can be found in theGP-11 procedure.

分析/开发/验证计划和报告


A/D/V–PV: ADV ProductValidation  ADV产品验证


AIAG:Automotive Industries Action Group, an organization formed by General Motors,Ford and Daimler-Chrysler to develop common standards and expectations forautomotive suppliers. 汽车工业行动集团


AP:Advance Purchasing  先期采购


APQP:Advanced Product Quality Planning  产品质量先期策划


APQPProject Plan: A one-page summary of the SGM APQP process that describes thetasks and the timeframe in which they occur. APQP项目策划


AQC:  Attribute Quality Characteristic  属性质量特性


ASQE:Advanced Supplier Quality Engineer 先期供应商质量工程师


BIW:Body in White. Usually the bare metal shell of the body including doors anddeck lid prior to paint and trim. 白车身


BOM:  Bill of Materials  材料清单


BOP:  Bill of Process  过程清单


BrownfieldSite:  An expansion of an existingfacility.  扩建场地


CMM:  Coordinate Measuring Machine  三坐标测试仪


Cpk:Capability Index for a stabile process  过程能力指数


CTC:Component Timing Chart (DRE document)  零部件时间表(DRE文件)


CTS:Component Technical Specifications  零部件技术规范


CVER:Concept Vehicle Engineering Release  概念车工程发布


DC:Design Complete  设计完成


Defectoutflow detection:  A phrase used in theSupplier Quality Statement of Requirements that refers to in-process orsubsequent inspection used to detect defects in parts.  缺陷检测


DFM/DFA:Design for Manufacturability / Design for Assembly  可制造性/可装配性设计


DFMEA:Design Failure Modes and Effects Analysis. It is used to identify the potential failure modes of a part, associatedwith the design, and establish a priority system for design improvements. 设计失效模式和后果分析


DPV: Defects per vehicle  每辆车缺陷数


DR: Documentation Required  DR特性


DRE: Design Release Engineer  设计释放工程师


DV: Design Validation  设计验证


E&APSP:Engineering & Advance Purchasing Sourcing Process.  工程&先期采购定点程序


EP: E-Procurement  电子采购流程

 

ErrorOccurrence Prevention: A phrase used in the Supplier Quality Statement ofRequirements that refers to poke yoke or error-proofing devices used to preventerrors in the manufacturing process from occurring. 防错

 

FTQ: First Time Quality  一次通过质量

 

GA: General Assembly 总装

 

GD&T: Geometric Dimensioning & Tolerancing 几何尺寸与公差

 

SGM: Shanghai General Motors  上海通用汽车

 

GMAP: General Motors Asian Pacific 通用汽车亚太

 

GME: General Motors Europe 通用汽车欧洲

 

GMNA: General Motors North American 通用汽车北美

 

GP: General Procedure 通用程序

 

GPDS: Global Product Description System  全球产品描述系统

 

GPS: Global Purchasing System   全球采购系统

 

GPSC: Global Purchasing & Supplier Chain  全球采购及供应链

 

GR&R: Gage Repeatability and Reproducibility  检具重复性及再现性

 

Greenfield Site: A new supplier facility that is built to support aprogram.

 

GVDP: Global Vehicle Development Process  全球整车开发流程

 

IPTV: Incidents per Thousand Vehicles  每千辆车故障

 

IVER: Integration Vehicle Engineering Release  集成车工程发布

 

KCC: Key Control Characteristics.  It is a processcharacteristic where variation can affect the final part and/or the performanceof the part.  关键控制特性

 

KCDS: Key Characteristic Designation System  关键特性指示系统

Kick-OffMeeting: The first APQP supplier program review. 启动会议(第一次APQP供应商项目评审)

 

KPC: Key Product Characteristic.  It is aproduct characteristic for which reasonably anticipated variation couldsignificantly affect safety, compliance to governmental regulations, orcustomer satisfaction. 关键产品特性

 

LAAM: (General Motors) Latin American, Africa & Meddle East  (通用汽车)拉丁美洲、非洲及中东

 

LCR: Lean Capacity Rate.  It is the GM dailycapacity requirement. 正常生产能力

 

MCR: Maximum Capacity Rate. It is the GM maximum capacity requirement.  最大生产能力

 

MOP: Make or Purchase  制造/采购

 

MPC: Material Production Control  物料生产控制

 

MPCE: Material Production Control Europe  欧洲物料生产控制

 

MRD: Material Required Date; date material must be delivered in order to allow abuild event to begin.  物料需求日期

 

MSA: Measurement Systems Analysis  测量系统分析

 

MVBns: Manufacturing Validation Build non-saleable 非销售车制造验证

 

MVBs: Manufacturing Validation Build saleable  销售车制造验证

 

NBH: New Business Hold  停止新业务

 

N.O.D.: Notice of Decision  决议通知

 

OEM: Original Equipment Manufacturer  主机客户

 

PAD: Production Assembly Documents  生产装配文件

 

PC&L: Production Control & Logistics  生产控制&物流

 

PDT: Product Development Team  产品开发小组

 

PFMEA: Process Failure Modes and Effects Analysis. It is used to identify potential failure modes associated with themanufacturing and assembly process. 过程失效模式和后果分析

 

PPAP: Production Part Approval Process  生产件批准程序

 

Ppk: Performance index for a stable process  过程能力指数

 

PPM: 1) Program Purchasing Manager, 2) Parts per Million (rejects and returns tosuppliers)  1)项目经理 2)每百万件的产品缺陷数

 

PPV: Product & Process Validation  产品及过程验证

 

PQC: Product Quality Characteristic  产品质量特性

 

PR/R: Problem Reporting & Resolution  问题报告及解决

 

PSA: Potential Supplier Assessment, a subset of the Quality System Assessment (QSA) 潜在供应商评审

 

PV: Product Validation  产品验证

QSA: Quality System Assessment  质量体系评审

 

QSB: Quality Systems Basics 质量体系基础

 

QTC: Quoted Tool Capacity  工装报价能力

 

RASIC: Responsible, Approve, Support, Inform, Consult 负责、批准、支持、通知、讨论

 

R@R: Run at Rate 按节拍生产

 

RFQ: Request For Quotation  报价要求

 

RPN: Risk Priority Number related to FMEA development  风险顺序数

 

RPNReduction Plan: An action plan that describes what is being done to reduce therisk priority number for items listed in the DFMEA or PFMEA.  降低RPN值计划

 

SDE: Supplier Development Engineer  供应商开发工程师

 

SFMEA: System Failure Mode and Effects Analysis  系统失效模式分析

 

SMT: System Management Team  系统管理小组

 

SOA: Start of Acceleration  加速开始

 

SORP: Start of Regular Production  正式生产

 

SOR: Statement of Requirements  要求声明

 

SPC: Statistical Process Control   统计过程控制

 

SPO:  (General Motors) Service and PartsOperations  (通用汽车)零件与服务分部

 

SQ: Supplier Quality  供应商质量

 

SQE: Supplier Quality Engineer  供应商质量工程师

 

SQIP: Supplier Quality Improvement Process  供应商质量改进过程

 

SSF: Start of System Fill  系统填充开始

 

SSTS: Sub-system Technical Specifications  子系统技术规范

 

Sub-Assembly/ Sub-System: An assembly of sub-components delivered to the SGM mainproduction line for installation to the vehicle as a single unit.  

 

Subcontractor: The supplier of a sub-component to a Complex System/Subassembly supplier (Tier2, 3, etc). 分供方

SVE: Sub-System Validation Engineer  子系统验证工程师

SVER: Structure Vehicle Engineering Release. 结构车工程发布

 

TeamFeasibility Commitment: An AIAG APQPform that is provided with the Request for Quotation.  It is the supplier’s concerns with the feasibility ofmanufacturing the part as specified. 小组可行性承诺

 

TKO: Tooling Kick-Off  模具启动会议

 

UG: Unigraphics  UG工程绘图造型系统

 

VLE: Vehicle Line Executive  车辆平台负责人

 

VTC: Validation Testing Complete  验证试验完成

 

WO: Engineering Work Order  工程工作指令


— END —


来源: 前沿管理技术(ID: manage100)




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